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HomeMy WebLinkAboutItem 11 PPP Operations 02-07-2018 - SP-196 PSA Award PLANT WATER E R it LSHH LSRN p p 1B 27 FSL FSL :i �OEG DEGM WINCH CI C2 �E �h DI rt D2 C2 ('� LSHH ISHH ;L m W LSL AER BSN_5 7TM Cf �I�L S70PACE STORACE BIN 2 ON I AER BSNS P$L I'L PSL DEWATERIN' TRUCK SW sx SW LOADW 27A _J 2gA {f 3C H .. /J — d IS WI—T I�Li HH i LSMH V s Li LL LS LL LY PSL "L PSL SW SW 276 SW tTF, TE TA �LSL M M2 29 298 t ra.,L STOPAGE BIN 3 WA m rt R D2 A2 F1 Z MGD ••MGD S J_ER 33UR PUMPS 'MG/L PUMP-, PUMPS '•MG/L E— IF PAS "r R 31&33 10 DING HOPPER WPM. Process Control Systems Upgrades Study Project No . SP- 196 -�E= 16 l�tV ANrT�l�o _JV February 7, 2018 2 o Operations Committee A MaN Aur° MAN AUrO MA`1 NATO Award PSA FLOW:PI 1 .I WWW ON UFF DLrO ON OFF R111U SCADA Network Architecture Laser Printer Historical Data SCADA Server 1 �_ Server SCADA Server 2 E--- � --- � r=_-----, Core Core Switch ' _ -.._ - --- Switch r `'"""" Distribution "'`'�' Ems_°•""'" u��.: _ �, n . . Distribution -�;== . . n' Switch `A' Switch `B' -. :: ii • • .,E, ei a Local HMI MINIM IMIMIMIMMM .�------ _:----- .. I Access Switch F ===,,,,..-� Access Switch ® , : Field went _ Devices iJ IJiJ�1JLJ:..L.L-LJ'd.J.J � I PLC Remote 1/0 Human Machine Interface • CRISP, 24 years old • 3800 graphics • Uses VAX workstation and emulation software • 14 - PC Servers, 19 — Proxy Servers • 100 — HMI Workstations si%-.I'LLN (A4 ,'I-LLN N1 LV LIII .InrIIILL I�1(�T�:fT cl loll t:l, z _ —i R n � — FT S BARSCREF P I I I HEADWORKS MS�� 1' - I'VMP AIARMS PUMP FAIL WINUINC HI ILMP HFARINI;HI IkMN RICH VI9RATION SEAL WATER FAIL TROUBLE R READY CO MODE .. DIM C-ONTROt. x PROCE55 UF,;ABLE INTERLOCKS �;;� nLEVCI AND FIOW ACiNL WTIWta1 ITVf I. 19.3i�11 SPLIfIER tU1AL fLUW b:+.9 MCU BASIN I-5 FLOW 0.0 MCD CAiM 6-31 C FIOW 0.0 MCD BASIN 6-31 W FIUW 63.Y MCD Programmable Logic Controllers • PLC — Modicon Quantum • -44,000 input/output points • 150 — Networked PLC's • 25+ - Non-NW PLC's - • 20 Years Old • Processors no longer manufactured • Input/output modules no longer manufactured in the near future • Maintainability Plan • Spares in warehouse for replacement and near term future projects • Using next generation Modicon PLC (M580) for new projects P2-107/J-117B SP = 196 Scope of Work • Define SCADA System Features • Available SCADA technology • Smart devices and instruments • Integration with business and maintenance systems • Predictive maintenance • Advanced control feature • Historian • Selection Process • Request for Information (RFI) to Vendors • RFI Evaluation • Vendor Interviews and Pricing Evaluation • Implementation • System Architecture • Implementation Plan Future Implementation • SCADA Replacement Project (J-120) • J-120 will replace the existing CRISP hardware and graphics • Develop new HMI graphic standards • Develop PLC/DCS programming standards • Potentially replace the Wonderware Historian and migrate the data Schedule • SP-196 Schedule Milestone Dates • Start: April 2018 • Select Vendor: August 2019 • Completion : December 2019 • J-120 Anticipated to Start: December 2020 Consultant Selection • Three proposals received, two invited to interview • Stantec unanimously selected as most qualified • Strong technical team performing studying on similar size SCADA system • Deep understanding of the available SCADA systems • Comprehensive approach evaluating the SCADA systems and documenting the selection process Summary of Major Negotiated Changes Decreased: Increased : • Number of design standards • Workshops that need updating • SCADA feature evaluation • Training workshop support . J-120 vendor scope of work • Site visit trips with OCSD . Compile and document selection process • Pricing templates Original Fee Proposal 41994 $1,346,122 Negotiated Agreement 51355 $1,398,866 Change +361 +$52,744 Recommendations • Approve a Professional Services Agreement with Stantec Consulting Services, Inc. to provide engineering services for the Process Control Systems Upgrades Study, Project No. SP-196, for an amount not to exceed $ 1,398,866; and • Approve a contingency of $ 139,887 ( 10%)