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HomeMy WebLinkAbout06-06-2012 Operations Committee Agenda Packet Orange County Sanitation District Wednesday, June 6, 2012 Regular Meeting of the _ 5:00 P.M. Operations Committee Administration Building Board Room 10844 Ellis Avenue Fountain Valley, CA 92708 (714) 593-7130 AGENDA PLEDGE OF ALLEGIANCE: DECLARATION OF QUORUM: PUBLIC COMMENTS: If you wish to speak, please complete a Speaker's Form and give it to the Clerk of the Board. Speakers are requested to limit comments to three minutes. REPORTS: The Committee Chair and the General Manager may present verbal reports on miscellaneous matters of general interest to the Committee Members. These reports are for information only and require no action by the Committee. DEPARTMENT HEAD REPORT: CONSENT CALENDAR: 1. Approve Minutes of May 2, 2012, Operations Committee meeting. 2. Recommend to the Board of Directors to: Authorize staff to negotiate a Professional Design Services Agreement with Brown and Caldwell to provide engineering services for the Santa Ana Trunk Sewer Rehabilitation, Project No. 1-17. 3. Recommend to the Board of Directors to: Authorize the General Manager to negotiate a Professional Consultant Services Agreement with Black & Veatch to provide construction support services for the Bitter Point Force Main Rehabilitation, Contract No. 5-58, to support the Phase 2 Santa Ana River Levee Repairs and In-Plant Restoration. 06/06/12 Operations Committee Agenda Page 1 of 5 4. Recommend to the Board of Directors to: Approve an increase to the contingency to the Professional Services Agreement with TetraTech, Inc. for additional engineering services for Gisler-Redhill System Improvements, Reach B, Contract No. 7-37, for an additional amount of $81,520 (9%), increasing the total contingency amount not to exceed $172,098 (19%). 5. Recommend to the Board of Directors to: A. Approve annual Professional Design Services Agreements with Lee & Ro; Dudek; RMC Water and Environment; Train Consulting Engineers; RBF Consulting; IDS Group; Psomas; GHD; RMS Engineering and Design; and Harris and Associates for engineering design and construction support services necessary in supporting Facilities Engineering and Facilities Repair projects, commencing July 1, 2012, with a maximum annual fiscal year contract limitation not to exceed $200,000 for each Agreement, for a total amount not to exceed $2,000,000; and, B. Approve up to two additional one-year optional renewals. 6. Recommend to the Board of Directors to: A. Approve Plans and Specifications for P2 Power Building A, B, D & CENGEN HVAC Addition, Project No. FE07-32, on file at the office of the Clerk of the Board; B. Approve Addendum Nos. 1 and 2 to the plans and specifications; C. Receive and file bid tabulation and recommendation; D. Find that the two lowest bids are non-responsive and reject the two lowest bids; E. Award a construction contract to the lowest responsive and responsible bidder, Bon Air, Inc., for P2 Power Building A, B, D & CENGEN HVAC Addition, Project No. FE07-32, for a total amount not to exceed $472,000; and, F. Approve a contingency of$47,200 (10%). O6106/12 Operations Committee Agenda Page 2 of 5 7. Recommend to the Board of Directors to: A. Approve a Sole Source Service Agreement with Dr. Burton Jones of the University of Southern California to provide continuous water quality monitoring during the rehabilitation of the five-mile outfall under Phase 2 - Surge Tower No. 2 to Beach Junction Box, Contract No. J-112B for an amount not to exceed $179,000; and B. Approve a contingency of$17,900 (10%). 8. Recommend to the Board of Directors to: A. Approve a Professional Consultant Services Agreement with Black & Veatch, to provide construction support services for Phase 2 — Surge Tower to Beach Junction Box, Contract No. J-112B, for an amount not to exceed $740,998; and, B. Approve a contingency of$111,150 (15%). 9. A. Approve a Professional Services Agreement with The Austin Company to provide engineering services to prepare an Administrative Facilities Master Plan for the Title 24 Access Compliance and Building Rehabilitation Project, Project No. P1-115 for an amount not to exceed $175,000; and, B. Approve a contingency of$35,000 (20%). 10. Approve a contingency increase of$15,918 (9%) to the Plan2010-04 Task Order 02, Project No. SP-138, Phase 2 Study of Air Jumpers, for a total contingency of $30,618 (17%). NON CONSENT: 11. Recommend to the Board of Directors to: Ratify Change Order No. 2 to Plant 2 Digester "0" Liner Repair Project, Specification No. FR-2010-455BD, with J.R. Filanc Construction Company (Filanc) authorizing an addition of $572,656 and 513 days, increasing the total contract amount to $1,103,113 and extending the contract completion to August 31, 2012. 06/06/12 Operations Committee Agenda Page 3 of 5 12. Recommend to the Board of Directors to: A. Award a contract to Hill Brothers Chemical Company, for Regional Odor and Corrosion Control Services, Specification No. C-2012-524BD, for ferrous chloride and dosing services, at the unit price of $850/dry ton, $100 freight delivered plus tax; for magnesium hydroxide and dosing services, at a unit price of$385/dry ton, $385 freight delivered plus tax; for an estimated total annual amount of $4,757,619; and additional program services for dose site development mobilization and demobilization for an annual amount not to exceed $200,000; for the period July 1, 2012 through June 30, 2013,with four one-year renewal options; and, B. Award a contract to US Peroxide, LLC, for Regional Odor and Corrosion Control Services, Specification No. C-2012-524BD, for calcium nitrate and dosing services, at the unit price of $2.20/gallon, delivered plus tax; for hydrogen peroxide (27%) and dosing services at the unit price of $1.41/gallon, delivered plus tax; for an estimated annual amount of $716,132; and additional program services for dose site development mobilization and demobilization for an annual amount not to exceed $200,000; for the period July 1, 2012 through June 30, 2013, with four one-year renewal options; and, C. Award contracts to Hill Brothers Chemical Company for $200/day per ferrous chloride station and $250/day per magnesium hydroxide site; and US Peroxide, LLC, for $365/day per hydrogen peroxide site and $75/day per calcium nitrate station for Regional Odor and Corrosion Control Services, Specification No. C-2012-524BD, for field services for an approximate amount total of $577,500 per year; for the period July 1, 2012 through June 30, 2013,with four one-year renewal options; and, D. Award contract to Hill Brothers Chemical Company, for Regional Odor and Corrosion Control Services, Specification No. C-2012-524BD, for emergency and backup services, for calcium nitrate, unit price $3.35/ gallon delivered plus tax and service fee $1,500 per site; for magnesium hydroxide at a unit price of$580/dry ton delivered plus tax and service fee $1,500 per station, for the period of July 1, 2012 through June 30, 2013, with four one-year renewal options, and E. Approve an annual unit price and program price contingency of 15%, per contract. INFORMATION ITEMS: 13. Pre-Draft National Pollutant Discharge Elimination System (NPDES) Permit Update 06/06/12 Operations Committee Agenda Page 4 of 5 OTHER BUSINESS AND COMMUNICATIONS OR SUPPLEMENTAL AGENDA ITEMS, IF ANY: ADJOURNMENT: The next Operations Committee meeting is scheduled for Wednesday, August 1, 2012, at 5:00 p.m. (There will not be an Operations Committee Meeting during the month of July.) Accommodations for the Disabled: Meeting Rooms are wheelchair accessible. If you require any special disability related accommodations, please contact the Orange County Sanitation District Clerk of the Board's office at (714) 593-7130 at least 72 hours prior to the scheduled meeting. Requests must specify the nature of the disability and the type of accommodation requested. Agenda Posting: In accordance with the requirements of California Government Code Section 54954.2,this agenda has been posted outside the main gate of the Sanitation District's Administration Building located at 10844 Ellis Avenue, Fountain Valley, California, not less than 72 hours prior to the meeting date and time above. All public records relating to each agenda item, including any public records distributed less than 72 hours prior to the meeting to all,or a majority of the Board of Directors,are available for public inspection in the office of the Clerk of the Board. NOTICE TO DIRECTORS: To place items on the agenda for the Committee Meeting, items must be submitted to the Clerk of the Board 14 days before the meeting. Maria E.Ayala Clerk of the Board (714)593-7130 mavala/glocsd.com For any questions on the agenda,Committee members may contact staff at General Manager Jim Ruth (714)593-7110 iru lolgcsd.com Assistant General Manager Bob Ghirelli (714)593-7400 rohirelli0ocsd.com Assistant General Manager Jim Herberg (714)593-7300 iherbemitbomd.com Director of Facility Support Services Nick Arhontes (714)593-7210 namontesCdocsd.com Director of Operations&Maintenance Ed Torres 714 593-7080 etorres omd.com 06/06/12 Operations Committee Agenda Page 5 of 5 OPERATIONS COMMITTEE Meeting Date TOBd.of W. 06/06/12 O6/27/12 AGENDA REPORT Item Number Item Number z Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Director of Engineering Project Manager: Martin Dix SUBJECT: SANTA ANA TRUNK SEWER REHABILITATION, PROJECT NO. 1-17 GENERAL MANAGER'S RECOMMENDATION Authorize staff to negotiate a Professional Design Services Agreement with Brown and Caldwell to provide engineering services for the Santa Ana Trunk Sewer Rehabilitation, Project No. 1-17. SUMMARY The Orange County Sanitation District (Sanitation District) entered into contract with Brown and Caldwell to complete the condition assessment of the Santa Ana Trunk Sewer Rehabilitation in July 2010. This study focused on 17,500 linear feet of 42-inch, 48-inch, and 60-inch diameter unlined reinforced concrete pipe and 39 manholes and junction structures which extends easterly from Plant No. 1 to the intersection of Alton Avenue and Bristol Street in Santa Ana, California. The assessment of the pipeline and manholes resulted in a better than expected condition of the pipeline. Additional concrete cores were taken to help ascertain the condition. Based upon the coring results and the low perceived rate of degradation of the Santa Ana Trunk Sewer piping, pipe rehabilitation in the near term is not necessary at this time. Instead of immediate rehabilitation, Brown and Caldwell recommends repeated coring in 5-year intervals to determine the appropriate time to perform the pipeline rehabilitation to minimize life cycle cost. Unlike the pipeline, manhole rehabilitation must proceed as planned and Sanitation District staff believes Brown and Caldwell is qualified to prepare the design and the construction documents for the rehabilitation of the manholes because they have the design expertise, and they performed the physical inspection of each manhole. Provided a fair and reasonable fee for their work can be negotiated, a Professional Design Services Agreement will be recommended for Board approval in the future. PRIOR COMMITTEE/BOARD ACTIONS July 2010 - Approved a Professional Design Services Agreement with Brown and Caldwell for Santa Ana Trunk Sewer Rehabilitation, Project No. 1-17, providing for engineering design services for an amount not to exceed $801,850; and approved a contingency of$80,185 (10%). Page 1 of 2 ADDITIONAL INFORMATION None CEQA The project is statutorily exempt from the California Environmental Quality Act pursuant to Public Resource Code Section 21080.21, and categorically exempt pursuant to CEQA Guidelines 15282(k) because it consists of actions less than one-mile in length within a public street or highway and other public right-of-ways for the installation of a new pipeline and/or the maintenance, repair, restoration, reconditioning, relocation, replacements, removal, and/or demolition of an existing pipeline. The project is also categorically exempt pursuant to CEQA Guidelines Sections 15301 because it consists of the operation, repair, maintenance, permitting and/or minor alternation of existing public structures, facilities, and/or mechanical equipment, involving no expansion of use beyond that currently existing. The recommended action is also categorically exempt pursuant to CEQA Guidelines Sections 15302 because it consists of replacement or reconstruction of existing (below-ground) structures and facilities where the new structure will be located on the same site (within the same right-of-way) as the structure replaced, and will have substantially the same purpose and capacity as the structure replaced. The project is also within the scope of the Program Environmental Impact Report for the 1999 Strategic Plan, dated October 1999. Pursuant to CEQA Guidelines Section 15168 (c)(4), the Sanitation District will use a written checklist to document its evaluation for the recommended action, and have determined that the recommended action is within the scope of the program EIR. BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This recommendation complies with authority levels of the Sanitation District's Delegation of Authority. This item has been budgeted (FY 2011-12 Update, Page A-7, Item 2) and the budget is sufficient for the recommended action. Date of ADDroval Contract Amount Continaencv 06/27/12 N/A N/A JH:MD:dm:gc Page 2 of 2 OPERATIONS COMMITTEE meeting Date TOBd.Or Dir. 06/06/12 O6/2]/12 AGENDA REPORT Item Item Number 3 Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Assistant General Manager CIP Project Manager: Dean Fisher SUBJECT: BITTER POINT FORCE MAIN REHABILITATION, CONTRACT NO. 5-58 GENERAL MANAGER'S RECOMMENDATION Authorize the General Manager to negotiate a Professional Consultant Services Agreement with Black & Veatch to provide construction support services for the Bitter Point Force Main Rehabilitation, Contract No. 5-58, to support the Phase 2 Santa Ana River Levee Repairs and In-Plant Restoration. SUMMARY This project installed a new pipeline connection from the Bitter Point Pump Station to the Orange County Sanitation District (Sanitation District) Treatment Plant No. 2 in order to improve the reliability of the Sanitation District's force main systems in the City of Newport Beach. A construction contract for this work was awarded to Mladen Buntich Construction Co., Inc., and the contract work is substantially complete. The contract included a tunnel under the Santa Ana River. The soil above this tunneled section of pipeline has settled, creating voids in the soil along the alignment, including the Santa Ana River levees. The soil settlement poses a risk to the levee system that must be repaired to mitigate these risks. Levee repairs were initiated in 2010 using a phased approach with the most critical work, Phase 1 - Emergency Repairs to the Santa Ana River, completed in early 2011. Phase 2 includes long-term Santa Ana River Levee Repairs and In-Plant Restoration work. This Phase will complete the repair of the Santa Ana River levees and will mitigate the impacted areas within Plant No. 2 along the tunnel alignment. The Phase 2 repairs are not considered an emergency. Implementation of this work required CEQA certification and the acquisition of permits from regulatory agencies with jurisdiction in the area. Phase 2 repairs are under design and will be ready to advertise for construction contracts once all regulatory permits are issued. Construction support services for this work are needed from the designer to provide design oversight during construction, for Page 1 of 3 construction monitoring and confirmation of success in the implementation of the design recommendation, and for closeout services. Responsibility for the costs associated with repairing the affected soils is under dispute with the Contractor. The Sanitation District has also notified the Sanitation District's Owner Controlled Insurance Program (OCIP) insurance carrier that the property damage has occurred, but a determination regarding coverage has not yet been made. The Sanitation District will pursue cost recovery for all incurred costs. ADDITIONAL INFORMATION The design and construction restoration work has been implemented in a phased approach according with the following: 1. Phase 1 was issued for the design and construction support services under emergency purchasing authority to stabilize the Santa Ana River levees to provide flood protection during the 2010 rainy season. 2. Amendment No. 1 to the emergency agreement with Black & Veatch was issued to complete the design of the Santa Ana River Phase 2 repairs. 3. Early this year, the Scope of Work has changed to include the additional design of the In-Plant Restoration work in order to include all remaining repairs in the same construction project. 4. The new Professional Consultant Services Agreement (PCSA) requested in this action will provide for the construction oversight, construction monitoring and confirmation of success in the implementation of the design recommendation, and for closeout services for the Santa Ana River Levees and for the In-Plant work. PRIOR COMMITTEE/BOARD ACTIONS August 2011 — Approved a contingency increase of $480,000 to the Professional Design Construction Support Services Agreement with Black & Veatch Corporation to provide additional engineering design services for the Phase 2 Santa Ana Levees Restoration for a total contingency of$600,000. September 2010 — Received and filed Addendum No. 1 to the Final Environmental Impact Report for the Newport Trunk Sewer and Force Mains; approved a project budget increase of $5,506,800 to Newport Sewer and Force Mains, Bitter Point to Coast Trunk Sewer, Contract No. 5-58, for a total budget of $31,389,800; and Adopted Resolution No. OCSD 10-16, Authorizing Emergency Repairs to the Santa Ana River Levees and Ratifying the General Manager's Use of Emergency Purchasing Authority Pursuant to Delegation of Authority Resolution 07-04 Section 6.03(J), and finding a continuing need to: Negotiate and Award a Professional Design Services Agreement to Black and Veatch to provide engineering services for said project, for an amount not to exceed $1,200,000 and approved a contingency of$120,000 (10%). Page 2 of 3 August 2008 — Awarded a contract with Mladen Buntich Construction Co. for the construction of the Newport Trunk Sewer and Force Mains, Bitter Point Pump Station to Coast Trunk Sewer, Contract 5-58, for a total amount not to exceed $18,512,931. July 2008 — Approved a Professional Consultant Services Agreement with Black & Veatch Corporation for Construction Support Services for an amount not to exceed $973,463. April 2007 — Approved Amendment No. 1 to the Professional Design Services Agreement with Black & Veatch Corporation for an additional amount of $120,082, increasing the total PSA contract amount not to exceed $1,138,989. April 2007 — Authorized staff to commence negotiations with Black & Veatch Corporation for support services during the construction, commissioning, and closeout phases of Contract No. 5-58. December 2003 — Approved Professional Design Services Agreement with Black & Veatch Corporation for an amount not to exceed $1,018,907. CEQA The Final Environmental Impact Report (EIR) for the Replacement of Newport Trunk Sewer and Force Mains, Contract No. 5-58, was certified by the Sanitation District's Board of Directors on April 27, 2005. The Notice of Determination was filed with the State Clearinghouse on April 28, 2005. Addendum No. 1 to the Newport Sewer and Force Mains EIR, for the implementation of the Emergency Repairs to the Santa Ana River levees, is retained in the Sanitation District's official files for internal reference. The Phase 2 restoration of the Santa Ana levees required preparation of a CEQA document to implement the work. The restoration measures, however, do not result in any new or substantially more severe significant impacts that were not previously considered or addressed in the 2005 EIR or in Amendment No. 1. Therefore, an Initial Study/Mitigated Negative Declaration document was prepared in accordance with the conditions described in Public Resources Code Section 21166 or CEQA Guideline Section 15162 requiring preparation of a subsequent EIR or negative declaration. The Initial Study/Mitigated Negative Declaration was certified by the Sanitation District's Board of Director on December 21, 2011. BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This request complies with authority levels of the Sanitation District's Delegation of Authority. This item has been budgeted and the budget is sufficient for the recommended action (FY2011-12 Update, Page A-7, Item 21). Date of ADDroval Contract Amount Contlnaencv N/A N/A N/A JH:DF:AA:dm:gc Page 3 of 3 BOARD OF DIRECTORS Needng Date TOBd.or W. 06/06/12 O6/27/12 AGENDA REPORT Item Number Item Number a Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Assistant General Manager Project Manager: Hardat Khublall SUBJECT: GISLER-REDHILL SYSTEM IMPROVEMENTS, REACH B, CONTRACT NO. 7-37 GENERAL MANAGER'S RECOMMENDATION Approve a contingency increase for the Professional Services Agreement with TetraTech, Inc. for additional engineering services for Gisler-Redhill System Improvements, Reach B, Contract No. 7-37, for an additional amount of $81,520 (9%), increasing the total contingency amount not to exceed $172,098 (19%). SUMMARY This project involves the rehabilitation of one mile of sewer line along Redhill Avenue within the Cities of Irvine, Tustin, and Santa Ana. The pipelines are proposed to be relined with cured-in-place pipe lining material requiring total bypass of the existing sewage flows to allow cleaning, installation and curing of the lining material. Very high volumes of sewage will be bypassed requiring the installation of a network of temporary above-ground pumping and piping in many phases to safely transport sewage flows and prevent a spill from occurring. Staff is requesting an increase to the Professional Services Agreement (PSA) with TetraTech, Inc. for additional engineering services for the design of the sewage bypassing system for the entire project. PRIOR COMMITTEE/BOARD ACTIONS August 2011 — Approved an increase in contingency for an additional amount of $45,289 (5%), increasing the total contingency amount not to exceed $90,578 (10%). April 2010 — Approved Amendment No. 3 to the Professional Services Agreement with Tetra Tech, Inc. for $350,000, increasing the total amount not to exceed $905,779. November 2005 — Approved Amendment No. 2 to the Professional Services Agreement with Tetra Tech, Inc. for$194,399, increasing the total amount not to exceed $555,779. Page 1 of 2 October 2003 — Approved Amendment No. 1 to the Professional Services Agreement with Tetra Tech, Inc. for$24,500, increasing the total amount not to exceed $361,380. November 2001 — Approved Professional Services Agreement with Tetra Tech, Inc. for a total amount not to exceed $336,880. ADDITIONAL INFORMATION Designing a sewage bypassing system will allow the Cities of Irvine, Tustin, and Santa Ana to issue a permit for the temporary system and require the Contractor during construction to implement the system as shown on the plans and specifications. This will safeguard against potential spills and reduce the potential impact to the surrounding community. CEQA This project was included in the 1999 Strategic Plan Program EIR, certified on October 27, 1999. A Notice of Determination was filed on October 29, 1999. BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This request complies with authority levels of the Sanitation District's Delegation of Authority. This item has been budgeted and the budget is sufficient for the recommended action. (Line item: FY 2011/2012 Budget Update Page A-7, Item 28). Date of Aooroval Contract Amount Continoencv 11/28/01 $336,880 10/03/03 $ 24,500 11/16/05 $194,399 04/28/10 $350,000 $45,289 (5%) 08/24/11 $905,779 $45,289 (5%) 06/27/12 $81,520 (9%1 $172,098 (19%) JH:HD:dm:gc Page 2 of 2 OPERATIONS COMMITTEE Mewing Date TOBd.of W. 06/06/12 O6/27/12 AGENDA REPORT Item Number Item Number s Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Assistant General Manager CIP Project Manager: Dean Fisher SUBJECT: ANNUAL PROFESSIONAL DESIGN SERVICES AGREEMENTS FOR FACILITIES ENGINEERING AND FACILITIES REPAIR PROJECTS, PROJECT NO. FE12-00 GENERAL MANAGER'S RECOMMENDATION A. Approve annual Professional Design Services Agreements with Lee & Ro; Dudek; RMC Water and Environment; Train Consulting Engineers; RBF Consulting; IDS Group; Psomas; GHD; RMS Engineering and Design; and Harris and Associates for engineering design and construction support services necessary in supporting Facilities Engineering and Facilities Repair projects, commencing July 1, 2012 with a maximum annual fiscal year contract limitation not to exceed $200,000 for each Agreement, for a total amount not to exceed $2,000,000; and, B. Approve up to two additional one-year optional renewals. SUMMARY Board Resolution No. 07-04 (Resolution) allows the Orange County Sanitation District (Sanitation District) to compile a master pre-approved list of between five and ten consulting firms for Facilities Engineering projects, and sets a maximum annual limitation of$200,000 for each firm. The Resolution also allows the Professional Design Services Agreements (PDSA) to be extended for up to two additional, one-year renewal periods following the original term of one year. The Resolution delegates to the General Manager and Director of Engineering authority to solicit proposals for design engineering services to complete Facilities Engineering projects and award individual Task Orders up to $100,000. A Request for Proposals (RFP) was developed and publicly advertised, and a notice was sent to all of the consultants in the Sanitation District's purchasing database. The Sanitation District received 33 proposals. Staff recommends approval of PDSAs with the ten highest-ranked engineering consultants to provide engineering studies, design services, and construction support services on an as-needed basis through task-order authorization, in an amount not to exceed $200,000 annually for a period of one-year, with up to two additional one-year optional renewals. Page 1 of 4 PRIOR COMMITTEE/BOARD ACTIONS None ADDITIONAL INFORMATION The Sanitation District generally executes engineering projects in one of two distinct ways, through the large project Capital Improvement Program (CIP) or through the smaller project Facilities Engineering Program. Facilities Engineering projects differ from the CIP projects in that there is an alternate method designated in the Delegation of Authority, Board Resolution No. OCSD 07-04 (Section 5.04), to procure engineering services if the cost of these design services is $100,000 or less. Based on this alternative process, up to ten pre-approved consulting firms provide engineering services for Facilities Engineering projects through a simplified proposal process. Proposal Evaluation The Sanitation District received proposals from 33 consulting firms. The proposals were independently reviewed by an in-house review committee of five senior staff. Proposals were rated in categories including relevant project experience, staff qualifications, and the firms ability to execute the work. The results of this rating process are shown in Table 1, below. Page 2 of 4 Table 1 - Consultant Firm Scoring and Ranking Consultant TOTAL PTS. RANKING LEE& RO, INC. 415 1 DUDEK 397 2 RMC WATER AND ENVIRONMENT 395.5 3 TRAN CONSULTING ENGINEERS 379.5 4 RBF CONSULTING 376 5 IDS GROUP 357 6 PSOMAS 357 7 GHD 324.5 8 RIMS ENGINEERING& DESIGN, INC. 324 9 HARRIS&ASSOCIATES 317.5 10 ATKINS NORTH AMERICA, INC. 306.5 11 HALL& FOREMAN, INC. 304.5 12 DDB ENGINEERING, INC. 295.5 13 CAROLLO ENGINEERS, INC. 290 14 WILLDAN ENGINEERING 285 15 AKM CONSULTING ENGINEERS 282.5 16 PHOENIX CIVIL ENGINEERING, INC. 282 17 DGA CONSULTANTS 271 18 ARMSTRONG&BROOKS CONSULT ENGINEERS 268.5 19 SALAS O'BRIEN 263.5 20 DMC ENGINEERING 259.5 21 HUNSAKER&ASSOCIATES IRVINE, INC. 248.5 22 DELTA SYSTEMS ENGINEERING, INC. 247.5 23 LIONAKIS 2" 24 DAHL,TAYLOR&ASSOCIATES, INC. 241.5 25 TMAD TAYLOR&GAINES 237.5 26 RRM DESIGN GROUP 213.5 27 JOHN M. CRUIKSHANK CONSULTANTS 201 28 HEIDEMAN ASSOCIATES, INC 200.5 29 D4ACONSULTING 190 30 PIERCEICOOLEY ARCHITECTS, INC. 173.5 31 DIAZYOURMAN &ASSOCIATES 141.5 32 KDM MERIDIAN1 125 33 Since the adoption of Resolution 07-04, the Sanitation District has re-organized to provide additional resources devoted to completing small repair projects, some of which require the services of Professional Design Consultants. Using this group of consultants with an adopted expedited proposal process provides an efficient procurement method; however, the total amount of the Agreement per consultant allowed by Resolution 07-04 may be insufficient to accommodate this expanded usage. Page 3 of 4 In the coming months, this resolution will be reviewed and if revisions are approved, a request for an amendment to these annual Agreements will be recommended for approval. CEQA N/A BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This recommendation complies with authority levels of the Sanitation District's Delegation of Authority. This item has been budgeted (FY2011-12 Update, Page A-9, Item 35 and Page A-12, Items 107, 108, and 109), and the budget is sufficient for the recommended action. Date of ADDroval Contract Amount Continoencv O6/27/12 $200,000(per Agreement) $0 JH:DF:dm:gc Page 4 of 4 OPERATIONS COMMITTEE Meeting Date To6d.of Dir. 06/06/12 O6/27/12 AGENDA REPORT Item Number Item Number fi Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Assistant General Manager CIP Project Manager: Dean Fisher SUBJECT: P2 POWER BUILDING A, B, D & CENGEN HVAC ADDITION PROJECT NO. FE07-32 GENERAL MANAGER'S RECOMMENDATION A. Approve Plans and Specifications for P2 Power Building A, B, D & CENGEN HVAC Addition, Project No. FE07-32, on file at the office of the Clerk of the Board; B. Approve Addendum Nos. 1 and 2 to the plans and specifications; C. Receive and file bid tabulation and recommendation; D. Find that the two lowest bids are non-responsive and reject the two lowest bids; E. Award a construction contract to the lowest responsive and responsible bidder, Bon Air, Inc., for P2 Power Building A, B, D & CENGEN HVAC Addition, Project No. FE07-32, for a total amount not to exceed $472,000; and, F. Approve a contingency of$47,200 (10%). SUMMARY The P2 Power Building A, B, D & CENGEN HVAC Addition, Project FE07-32, provides for the installation of HVAC equipment at Power Building A, B, and D at Plant No. 2, and also provides for the installation of new roofing system on the same buildings. The Orange County Sanitation District (Sanitation District) advertised for bids for Project No. FE07-32 on March 20, 2012. Three sealed bids were received on May 1, 2012. The bids were evaluated in accordance with the Sanitation District's policies and procedures. The two lowest bids were deemed non-responsive as described below. Bon Air, Inc. was deemed the only responsive, responsible bidder. Staff recommends awarding a construction contract to Bon Air, Inc. for Project No. FE07-32, for a total amount not to exceed $472,000. Page 1 of 2 Summary information on the bid opening for Project No. FE07-32 is as follows: Project Budget $ 900,000 Construction Contract Budget $ 425,000 Engineer's Estimate $ 390,000 Lowest Bid $ 416,800 High Bid $ 472,000 Bidder Amount of Bid Scorpio Enterprises dba AirMaster Air Conditioning $ 416,800 RAN Enterprises, Inc. $ 460,000 Bon Air, Inc. $ 472,000 PRIOR COMMITTEE/BOARD ACTIONS None. ADDITIONAL INFORMATION The lowest bid submitted by Scorpio Enterprises dba AirMaster Air Conditioning was determined "non-responsive" because the bid failed to meet the self-performance requirement of 60% required in the invitation for bid (IFB) documents. The work to be performed by Scorpio was calculated at 52.5%. The second low bid submitted by RAN Enterprises, Inc. was determined "non- responsive" because the bid failed to meet the safety requirement included on the IFB regarding an experience modification rate (EMR) of 1.25 or lower. Ran Enterprises, Inc. confirms that their EMIR was 1.29, which is above the requirements. CEQA Notice of Exemption was filed on May 5, 2008. BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This recommendation complies with authority levels of the Sanitation District's Delegation of Authority. The lowest responsive bid was $472,000, which is greater than the project construction budget of$425,000. However, there is sufficient contingency in the overall project budget to cover the contract amount of $472,000. (FY2011-12 Update, Page A-12, Item 109). Date of Approval Contract Amount Continaencv 06127112 $472,000 $47,200 (10%) JH:DF:AA:dm:gc Page 2 of 2 OPERATIONS COMMITTEE MeedngData TOBd.O(Dlr. 06/06/12 O6/27/12 AGENDA REPORT Item Number Item Number 7 Orange County Sanitation District FROM: James D. Ruth, General Manager Originators: Jim Herberg, Assistant General Manager CIP Project Manager: Pam Koester SUBJECT: OUTFALL LAND SECTION AND OOBS PIPING REHABILTATION, PROJECT NO. J-112 GENERAL MANAGER'S RECOMMENDATION A. Approve a Sole Source Service Agreement with Dr. Burton Jones of the University of Southern California to provide continuous water quality monitoring during the rehabilitation of the five-mile outfall under Phase 2 - Surge Tower No. 2 to Beach Junction Box, Contract No. J-112B, for an amount not to exceed $179,000; and B. Approve a contingency of$17,900 (10%). SUMMARY The Orange County Sanitation District (Sanitation District) plans to conduct an extensive ocean monitoring program in support of Phase 2 — Surge Tower No. 2 to Beach Junction Box, Contract No. J-112B. This program is being done in accordance with the required Environmental Impact Report (EIR) mitigation measures. One of the key mitigation measures is to monitor water quality in the ocean before, during, and after the construction work on the five-mile outfall. Staff has determined that an underwater glider is the best technology to measure water quality. The Sanitation District recommends approval of a Sole Source Service Agreement with Dr. Burton Jones at the University of California to perform the required water quality monitoring. They have previous and extensive experience: (1) using these gliders in our discharge area; (2) studying ocean outfall discharges (since the mid-1980s); and (3) providing data for assimilation into the west coast Regional Ocean Modeling System (ROMS). Staff is requesting this sole source contract because there are no known alternatives for obtaining this particular type of oceanographic monitoring. PRIOR COMMITTEE/BOARD ACTIONS None. Page 1 Of 3 ADDITIONAL INFORMATION Water Quality Monitoring Phase 2 - Surge Tower No. 2 to Beach Junction Box, Contract No. J-112B, includes the rehabilitation of Surge Tower No. 2, the land portion of the five-mile outfall and the Beach Junction Box. In order to rehabilitate the outfall system, the five-mile outfall must be taken out of service and all effluent directed to the ocean via the standby one-mile outfall. One of the requirements of the Environmental Impact Report (EIR) prepared under Phase 2 - Surge Tower No. 2 to Beach Junction Box, Contract No. J-112B, is to monitor ocean water quality while the 78-inch ouffall is being used. Glider technology is a proven method for water quality sampling as well as for plume detection and tracking. It also has an added benefit of optimizing the use of staff resources (e.g., staff time and vessel-sampling costs). Staff has concluded that use of gliders is the only viable way to cost-effectively provide near-continuous water quality sampling during the diversion to the one-mile outfall. Underwater gliders measure water quality and periodically send data to shore by radio or satellite. Having ready access on important environmental conditions will give staff and regulators information on the fate and transport of the effluent after it is discharged from the one-mile outfall and enhance decisions by basing them on the most recent data available (usually a few hours old). Vessel-based water sampling for bacteria will use glider data to identify areas affected by the discharged effluent in order to document the effectiveness of the Sanitation District's enhanced disinfection process and evaluate any impacts to recreational bathing waters. Additionally, sensors on the gliders will track changes to phytoplankton as a response to the additional nutrients supplied to the system by the discharged effluent. Finally, the Regional Ocean Modeling System (ROMS) will assimilate glider data to improve model predictions and forecasting of plume transport. ROMS is an oceanographic circulation model used to study currents, ecosystems, biogeochemical cycles, and sediment movement in coastal regions. The University of California, Los Angeles (UCLA) and the Jet Propulsion Lab (JPL) were lead agencies in adapting ROMS to the west coast and southern California. Staff believes that Dr. Burton Jones at University of Southern California is uniquely qualified to provide these water quality monitoring services. Dr. Jones' lab has previous and extensive experience: (1) using these gliders in our discharge area; (2) studying ocean outfall discharges (since the mid-1980s); and (3) providing data for assimilation into the west coast ROMS. Staff is requesting that a sole source contract be awarded to University of Southern California because of their experience and the fact that there are no known alternatives for obtaining this particular type of oceanographic monitoring. Page 2 of 3 Supporting Efforts The following table lists additional Phase 2 —Surge Tower No. 2 to Beach Junction Box, Contract No. J-112B, ocean monitoring program Project Elements that are expected to be procured via a sole source based on the unique capabilities and expertise of each research group. This information is being provided as informational and no action by the Board is required at this time. Project Element Organization Cost Project Website Development and Hosting Southern California Coastal $25,000 Entails establishing an ocean monitoring portal on Ocean Observing System the SCCOOS website for display of data and (SCCOOS) modeling results to inform Sanitation District staff and regulators on the relevant environmental conditions affecting the transport of the discharged plume and on plume transport and location. Phytoplankton Response University of Southern $73,989 Entails sampling for nutrients and phytoplankton at California Dr. David Caron the Newport Beach and Huntington Beach Piers to Laboratory monitor potential stimulation of algal species to nutrients contained in the discharged effluent. Final Project Summary Report SCCOOS $100,000 Entails providing a management level review Central and Northern document summarizing findings of the various California Ocean Observing field monitoring and modeling efforts. The report System (CeNCOOS) will include an analysis of the efficacy of each program component for use in planning future diversions to the 78-inch ouffall. BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This request complies with authority levels of the Sanitation District's Delegation of Authority. This item has been budgeted and the budget is sufficient for the recommended action (Line Item: FY 2011-12 Budget Update, Page A-10, Line 58). Date of ADDroval Contract Amount Continaencv 06/27/2012 $179,000 $17,900(10%) JH:PK:dm:gc Page 3 of 3 OPERATIONS COMMITTEE Meeting pale TOBd.O(Dlr. 061061 O6/27/12 AGENDA REPORT Item Number Item Number 6 Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Assistant General Manager CIP Project Manager: Pam Koester SUBJECT: OUTFALL LAND SECTION AND OOBS PIPING REHABILITATION, PROJECT NO. J-112 GENERAL MANAGER'S RECOMMENDATION A. Approve a Professional Consultant Services Agreement with Black & Veatch, to provide construction support services for Phase 2 — Surge Tower to Beach Junction Box, Contract No. J-112B, for an amount not to exceed $740,998; and, B. Approve a contingency of$111,150 (15%). SUMMARY The Ouffall Land Section and Ocean Outfall Booster Station (GOBS) Piping Rehabilitation, Project No. J-112, provides for rehabilitation of the 120-inch diameter ouffall piping system between OOBS and the junction structure (beach box) located on the beach, south of Pacific Coast Highway, adjacent to the Santa Ana River. This project is being constructed in two phases in an effort to expedite critical work, as well as accommodate seasonal construction limitations. Black & Veatch has been awarded a design contract to design both phases of the project, but each phase will be bid and constructed separately. Phase 1 (J-112A) extends from COBS to Surge Tower 2, and Phase 2 (J-112B) extends from Surge Tower 2 to the beach box. The consultant agreement referenced in this agenda report only pertains to the J-112B portion of the project. Black & Veatch has satisfactorily furnished engineering services for the design of Contract No. J-112B and their engineering support during construction is needed to provide continuity through the completion of the project. Construction support services are needed during the construction phase. The scope of services during construction includes the review of submittals and requests for information, preparation of request for proposals, change orders, and assistance with the startup and commissioning of the new equipment. The services also include inspection of the ouffall to identify any additional corrosion that must be addressed by the Contractor; and specialized inspection services pertaining to high-performance pipe coatings and carbon fiber reinforced structural repairs that are unique to this project in order to supplement in- house inspection expertise. Page 1 of 3 Staff negotiated with Black & Veatch for these support services in accordance with the Orange County Sanitation District's (Sanitation District) adopted policies and procedures. A review of the proposed price was conducted using estimated quantities of documents, meetings, change order review, and design revisions, as well as the level of effort for specialty inspection, commissioning, and record drawings. Based on this review and considering the complexity of construction, staff determined the negotiated fee to be fair and reasonable for these services and recommends awarding a Professional Consultant Services Agreement to Black & Veatch for an amount not to exceed $740,998, and approving a contingency of$111,150 (15%). PRIOR COMMITTEE/BOARD ACTIONS May 2012 - Authorized the General Manger to negotiate a Professional Consultant Services Agreement with Black & Veatch for construction support services for Contract J-112B. January 2012 - Approved a Professional Consultant Services Agreement with Black & Veatch for construction support services, Contract No. J-112A, for an amount not to exceed $594,891, with a contingency of$89,234 (15%). December 2011 - Authorized the General Manager to negotiate a Professional Consultant Services Agreement with Black & Veatch for construction support services for Contract No. J-112A. May 2011 - Approved Amendment No. 2 to the Professional Design Service Agreement with Black & Veatch providing additional design services for an additional amount of $2,073,316, increasing the total amount not to exceed $3,365,130, with an additional contingency of$207,332 (10%). The total contingency increased to $334,513 (9.94%). May 2011 - General Manager authorized Amendment No. 1 to the Professional Design Services Agreement with Black & Veatch providing additional design services, for an additional amount of$20,000 increasing the total amount not to exceed $1,291,814. December 2009 - Approved a Professional Design Services Agreement with Black & Veatch providing for engineering design services for an amount not to exceed $1,271,814, with a contingency of$127,181 (10%). ADDITIONAL INFORMATION N/A Page 2 of 3 CEQA Phase 1 of Project No. J-112 related to the outfall between COBS and Surge Tower No. 2 (Contract No. J-112A) was determined to be categorically exempt in accordance with Section 15301 (b). A Notice of Exemption was filed on April 14, 2011. An Environmental Impact Report (EIR) was prepared for Phase 2 of Project No. J-112 related to Surge Tower No. 2, the on-shore portion of the five-mile outfall and Beach Junction Box (Contract No. J-112B). BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This request complies with authority levels of the Sanitation District's Delegation of Authority. This item has been budgeted (FY 2011-12 Update, Page 59, Item 58). Date of ADDroval Contract Amount Contingency O6/27/12 $740,998 $111,150 (15%) JH:PK:dm:gc Page 3 of 3 OPERATIONS COMMITTEE Meeting Data To ad.ofDlr. 06,06,12 AGENDA REPORT Item Item Number 9 Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Assistant General Manager CIP Project Manager: Wendy Sevenandt SUBJECT: TITLE 24 ACCESS COMPLIANCE AND BUILDING REHABILITATION PROJECT, PROJECT NO. P1-115 GENERAL MANAGER'S RECOMMENDATION A. Approve a Professional Services Agreement with The Austin Company to provide engineering services to prepare an Administrative Facilities Master Plan for the Title 24 Access Compliance and Building Rehabilitation Project, Project No. P1-115, for an amount not to exceed $175,000; and, B. Approve a contingency of$17,500 (10%). SUMMARY In May 2012, the Board authorized staff to negotiate a Professional Services Agreement with The Austin Company (Austin) to provide professional services for an Administrative Facilities Master Plan. The Administrative Facilities Master Plan is a planning study to develop the office building infrastructure options to provide safe, building code compliant facilities for the next 30 years. The proposed Administrative Facilities Master Plan will be included in Title 24 Access Compliance and Building Rehabilitation Project, Project No. P1-115, for which Austin has completed the Preliminary Design Report. This project will retrofit existing support buildings and trailers at Plant No. 1 to meet accessibility requirements, and provide necessary rehabilitation work. Pursuant to negotiations, staff recommends approving a Professional Services Agreement with Austin for an amount not to exceed $175,000 and set a 10% contingency of$17,500. PRIOR COMMITTEE/BOARD ACTIONS May 2012 —Authorized staff to negotiate a Professional Services Agreement with Austin for the Administrative Facilities Master Plan. Page 1 of 2 ADDITIONAL INFORMATION The purpose of the Title 24 Access Compliance and Building Rehabilitation Project is to provide Title 24 accessibility improvements to the support facilities as stipulated in an agreement with the City of Fountain Valley. During the development of the Scope of Work, staff developed a list of rehabilitation items that were also necessary to maintain the support facilities. These modifications include such items as air conditioning replacement, installation of cell phone repeaters, roof replacements, roof access, fall protection, lighting improvements, painting, and other miscellaneous upgrades to allow compliance with current building codes. This project also performs the required tasks to relocate the Collections staff from Plant No. 2 to Plant No. 1. Realizing that rehabilitating some of the existing buildings may not be the most cost- effective solution, the Planning Division developed a Scope of Work for the Administrative Facilities Master Plan, Project No. SP-147. The work Austin is performing under Title 24 Access Compliance and Building Rehabilitation Project, Project No. P1-115, is necessary for the Administration Facilities Master Plan study and the direction of Project No. P1-115 is contingent on the outcome of this study. Austin has already accomplished the learning curve to understand the Orange County Sanitation District's (Sanitation District) existing buildings and administrative and maintenance functions, as well as the retrofits necessary to keep the existing buildings functioning over the 30-year duration to be used for the financial analysis in the planning study. In May 2012, the Board authorized staff to negotiate a Professional Services Agreement for the Administrative Facilities Master Plan with Austin. Staff recommends awarding the Administrative Facilities Master Plan to Austin for a total fee not to exceed $175,000, which was determined to be fair and reasonable for the Scope of Work. CEQA A Notice of Exemption was filed for this project on January 5, 2011. BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This request complies with authority levels of the Sanitation District's Delegation of Authority. This funds for the additional design work identified in the Preliminary Design Report are available in the project contingency under Title 24 Access Compliance and Building Rehabilitation Project, Project No. P1-115. The funds for the Administration Facilities Master Plan, SP-147, will be transferred to Project No. P1-115. There are sufficient funds available for the proposed work and additional budget is not required. (FY2011-12 Update, Project No. P1-115, Page A-12, Item 114 and Project No. SP-147, Page A-12, Item 122). Date of ADDroval Contract Amount Continaencv 06/06/12 $175,000 $17,500(10%u) JDH:WS:dm:gc Page 2 of 2 OPERATIONS COMMITTEE MeedngDate I To ad.of Di, 06,06,12 AGENDA REPORT Item Number Item Number 0 Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Nick Arhontes, P.E., Director Facility Support Services Engineering Manager: Mark Esquer, P.E., Facility Support Services SUBJECT: PHASE 2 STUDY OF AIR JUMPERS PROJECT NO. SP-138, PLAN2010-04 TASK ORDER 02 GENERAL MANAGER'S RECOMMENDATION Approve a contingency increase of $15,918 (9%) to the Plan2010-04 Task Order 02, Project No. SP-138, Phase 2 Study of Air Jumpers, for a total contingency of $30,618 (17%). SUMMARY The project goal is to evaluate the 19 air jumpers at various siphon locations which may cause odors and corrosion. In addition, the study will review the generation of odor from the gravity sewers feeding the Steve Anderson Lift Station and Plant No. 2. District staff is requesting a contingency increase to cover extra work required to complete the project. The extra work consists of odor monitoring at two additional service manholes, demobilization/mobilization for an unforeseen City road project, City encroachment permit fees, and an additional workshop, for a total contingency amount of$30,618. The extra work was not included in the contract. PRIOR COMMITTEE/BOARD ACTIONS November 2011 — The Operations Committee approved Task Order with HDR Engineering, Inc., for engineering services for the Air Jumper Study, Project No. SP- 138, for the amount not to exceed $183,511; and approved a contingency amount of $14,700 (8%). December 2010 — The OCSD Board of Directors approved Professional Consulting Services Agreements with five engineering firms to provide planning studies on a Task Order basis, under the District's Planning Studies Program. ADDITIONAL INFORMATION The project is to evaluate the air jumpers at various siphon locations which may cause odors and corrosion. The project also evaluates the existing air jumpers on the Baker- Main system in Costa Mesa and also the generation of odor from the gravity sewers feeding the Steve Anderson Lift Station and Plant No. 2. Page 1 of 2 May 23, 2012 - The General Manager approved the request to use the contingency amount of $14,700 for the services outlined below. This change order increased the contract amount to $198,211 from $183,511. There is extra work above the approved contingency of $14,700 that will require an additional $15,918 for a new contract amount of$214,129 extra work is due to many contributing factors: ( Two additional Ellis gravity sewer manholes were assessed. The additional manhole work also included traffic control, installation and retrieval of pressure sensors, and installation and retrieval on odor monitors. The cost for this extra work is $6,930. ( Unforeseen road resurfacing project along Slater Avenue in Huntington Beach. The encroachment permit required the contractor to call 48 hours prior commencing field work. Upon, complying with encroachment permit requirements, the City failed to notify the District's contractor of the City's road work. The District contractors could not access the project site and had to demobilized and remobilized contractor forces. The cost for this extra work is $11,688. ( The District directed the Consultant to obtain the encroachment permits and to pay the various Cities for the permit fees. The consultant submitted invoice for payment and OCSD authorized payment. The Consultant included the permit fees with the invoice which was not included in the contract amount. Encroachment permit fees equal $5,000. ( The addition of a third workshop to discuss the testing results and project outcomes. The cost for this work is about $7,000. CEQA N/A BUDGET/DELEGATION OF AUTHORITY COMPLIANCE This request for a contract amount increase complies with authority levels of the Sanitation District's Resolution No. 07-04. Date of Aooroyal Contract Amount Contingency 11/02/11 $183,511 $14,700 (8%) O6106112 $15.918 (9% $30 618 117%1 Page 2 of 2 OPERATIONS COMMITTEE MeedngDate TOBd.0111W. 06/06/12 O6/27/12 AGENDA REPORT Item Number Item Number Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Nick Arhontes, P.E., Director of Facilities Support Services Engineering Manager: Mark Esquer, P.E., FSSD SUBJECT: PLANT 2 DIGESTER "O" LINER REPAIR - JOB NO. FR-2010455BD GENERAL MANAGER'S RECOMMENDATION Ratify Change Order No. 2 to Plant 2 Digester "O" Liner Repair Project, Specification No. FR-2010-45513D, with J.R. Filanc Construction Company (Filanc) authorizing an addition of $572,656 and 513 days, increasing the total contract amount to $1,103,113 and extending the contract completion to August 31, 2012. SUMMARY This repair project is rehabilitating Digester "O" located at Plant 2, which was placed into operation in 1972 and is almost forty (40) years old. Repair work consists of replacing the existing poly vinyl chloride (PVC) plastic liner with a new spray-applied polyurethane plastic liner, sand-blasting and removing damaged concrete, and repairing the associated process piping. The project was competitively bid per plans and specifications and awarded to Filanc in July 2010. The Contractor started the repair work and discovered that the existing reinforced concrete dome interior was in worse condition than anticipated and indicated on the project drawings and specifications. The Contractor removed the contract specified amount (up to one inch) of unsound concrete in areas located inside the reinforced concrete dome and continued to find unsound concrete deeper than the contract specified amount. This material must be removed prior to the coating application, or the new lining system could fail prematurely by not adhering to a clean and sound surface. The additional surface preparation required to remove the damaged concrete has resulted in additional work elements that are needed to provide a proper repair. The latest requirements to properly manage these new risks include removing the protruding steel rebar support "chairs," removing cables that were used to support the old PVC liner, and applying a new thicker liner system. Placing Digester "O" back in service as soon as possible is urgent because any additional Digesters cannot be taken out of service for cleaning and repair. Digesters O, M, and R are currently out of service. The upcoming 132-89 (Solids Thickening and Process Upgrades) Contractor is planning on taking two more digesters out of service in summer 2012. Returning Digester "O" to service before CIP Project P2-89 work begins is needed to maintain adequate sludge processing capacity. Page 1 of 3 The Contractor has completed most of the contract specified work. The aforementioned out of scope work, due to unknown conditions, has been completed by the Contractor as directed by staff through issuance of Field Change Orders (FCO's). FCO's were authorized by staff on a time and materials basis and negotiated with the Contractor in order to bring Digester "O" back into service as soon as possible. This approach was taken with the intent to ratify future formal change order(s) at future Board Meeting(s). PRIOR COMMITTEE/BOARD ACTIONS July 2010 — The Board rejected the low bid given to Gamma (non-compliance of the contract requirements) in an amount not to exceed $496,300 for Plant 2 Digester "O" Liner Repair, Specification No. FR-2010-455BD. Thereafter, the Board approved a purchase order agreement with Filanc for a total amount not to exceed $518,000; and approved a contingency of $77,700 (15%) for Plant 2 Digester "O" Liner Repair, Specification No. FR-2010-45513D. June 2010 — The Board approved a purchase order agreement with Gamma Builders, Inc., for Plant 2 Digester "O" Repair, Specification No. FR-2010-455BD, for a total amount not to exceed $496,300; and approved a contingency of$74,445 (15%). ADDITIONAL INFORMATION The contract documents were based on a limited amount of condition assessment work. Additional assessment work could not be conducted on the dome because the damaged liner was in place. Since a Contractor was required to remove the damaged liner, staff decided to move forward with the limited information as best available at the time. When the liner was removed additional damage was discovered during the sand- blasting process. Lessons learned after this work is completed will be compiled, evaluated, and discussed by a District wide team; including experienced consultants if needed. Recommended improvements to corrosion assessment in design, inspection methods during construction, bid specifications, plans, and schedules will be useful for future Digester repair projects. The Contractor requested $1,084,748 for the items included in Change Order No. 2 for Digester "O." The final amount negotiated by OCSD and the Contractor was $572,656 for a net savings of$512,092. CEQA FINDINGS N/A Page 2 of 3 BUDGET / DELEGATION OF AUTHORITY COMPLIANCE This request complies with authority levels of the OCSD's Delegation of Authority. This repair was originally and will be funded through the Small Capital Equipment Replacement Project SP-34 (Budget Update Fiscal Year 2011-2012 Page A-12, Item No. 125). This Small Capital fund is used to pay for capital repairs and/or direct replacements. The SP-34 budget is adequate to cover these proposed change orders. Date of Approval Contract Amount Contingency 07/28/10 $518,000 $77,700(15%) O6127112 <$0>- Total Contingency $0(0%) * Contingency is surrendered and a ratification process will be used for all future contract changes. ATTACHMENTS 1. Change Order No. 2 Page 3 of 3 Page 1 of 6 ORANGE COUNTY SANITATION DISTRICT 10844 ELLIS AVENUE, P.O. BOX 8127 FOUNTAIN VALLEY, CALIFORNIA 92728-8127 CHANGE ORDER Contractor: J.R.Filanc Construction Company, Inc. C.O. No.: Two 2 Date: June 27, 2012 Job: Plant 2 Digester O Liner Repair, Job No. FR-201OBD Amount of this Change Order(Add) $572.656.00 In accordance with contract provisions,the following changes in the contract and/or contract work are hereby authorized and as compensation,the following additions to or deductions from the contract price are hereby approved. FCO 0002.1 -ADDITIONAL BLASTING INTERIOR DOME This item is for labor,material,and equipment needed to abrasive blast additional concrete beyond the contract specified amount(ie., 1-inch).The Sanitation District's inspection of Digester"O"dome indicated the presence of unsound concrete after the minimum 1-inch of concrete was removed as part of the base bid by the Contractor. The Contractor was required to remove an additional Ye-inch of concrete from the interior dome surface prior to application of the polyurethane coating system.The work associated with this change order item was accomplished by the Contractor's force account in accordance with Field Change Order 0002.1. ADDED COST THIS CHANGE ORDER ITEM: $213,013.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 120 Calendar Days FCO 0003.1 -REMOVAL OF REINFORCING BAR CHAIRS This item is for labor,material,and equipment needed to cut/grind flush and remove over one thousand(1000) exposed steel reinforcing bar chairs from the interior of the dome. The Contractor was also required to apply a corrosion inhibitor to all exposed metal resulting from this work,and patch the uneven areas with a cement repair product. Abrasive blasting operations were conducted by the Contractor as part of the surface preparation phase required per Contract. In addition,additional abrasive blasting was required per Field Change Order#2 in order to remove additional unsound concrete beyond the Contract specified amount(ie., 1-inch).Following the abrasive blasting operations,it was discovered that over 1000 steel reinforcing bar chairs protruded from the interior of the dome surface. In an effort to prevent furore liner failure in these locations,OCSD required application of a corrosion inhibitor on to all exposed metals to prevent/reduce corrosion and repair of the uneven areas as required prior to the polyurethane coating application. The work associated with this change order item was accomplished by the Contractor's force account in accordance with Field Change Order 0003.1. ADDED COST THIS CHANGE ORDER ITEM: $122,955.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 120 Calendar Days Page 2 of 6 ORANGE COUNTY SANITATION DISTRICT 10844 ELLIS AVENUE, P.O. BOX 8127 FOUNTAIN VALLEY, CALIFORNIA 92728-8127 CHANGE ORDER Contractor: J.R.Filanc Construction Company, Inc. C.O. No.: Two 2 Date: June 27, 2012 Job: Plant 2 Digester O Liner Repair, Job No. FR-201 OBD FCO 0004.1 -REMOVAL OF STEEL SUPPORT CABLES This item is for labor,material,and equipment to cut flush and remove 140,2-inch in length by 1/2-inch diameter,braided stainless steel cables from the interior of the dome. In an effort to prevent future liner failure in these locations,OCSD required application of a corrosion inhibitor on to all exposed metals to prevent/reduce corrosion and repair of the uneven areas as required prior to the polyurethane coating application. The work associated with this change order item was accomplished by the Contractor's force account in accordance with Field Change Order 0004.1. ADDED COST THIS CHANGE ORDER ITEM: $33,841.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 30 Calendar Days FCO 0005.2- REMOVAL OF ROCK POCKETS This item is for labor,material,and equipment to remove rock pockets at twenty locations on the interior of the Digester dome. The rock pockets appeared after the additional abrasive blasting was conducted per FCO#2.In an effort to prevent future liner failure in these locations, OCSD required application of a corrosion inhibitor on to all exposed metals to prevent/reduce corrosion and repair of the uneven areas as required prior to the polyurethane coating application.The work associated with this change order item was accomplished by the Contractor's force account in accordance with Field Change Order 0005.2. ADDED COST THIS CHANGE ORDER ITEM: $32,000.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 20 Calendar Days FCO 0006- INCREASE POLYURETHANE COATING THICKNESS This item is for labor,material,and equipment to increase the thickness of the contract specified liner system from 150 millimeters to 300 millimeters on the interior of the Digester"O"dome(8000 square feet). The additional abrasive blasting conducted per FCO#2 caused deeper peaks and valleys on the interior dome surface than anticipated per Contract. OCSD evaluated the alternatives,and determined a thicker liner system was the best alternative to address the new,unknown condition. The work associated with this change order item was negotiated with the Contractor in accordance Field Change Order 0006. ADDED COST THIS CHANGE ORDER ITEM: $67,000.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 30 Calendar Days Page 3 of 6 ORANGE COUNTY SANITATION DISTRICT 10844 ELLIS AVENUE, P.O. BOX 8127 FOUNTAIN VALLEY, CALIFORNIA 92728-8127 CHANGE ORDER Contractor: J.R.Filanc Construction Company, Inc. C.O. No.: Two 2 Date: June 27, 2012 Job: Plant 2 Digester O Liner Repair, Job No. FR-201 OBD FCO 0007.1 - REMOVAL OF CURING COMPOUND MATERIAL This item is for labor,material,and equipment to remove the curing compound from the concrete repair work conducted per Field Change Orders(FCO's)3,4,&5. Following an inspection of the interior of the dome,it was determined that the curing compound applied as part FCO's 3,4, &5 needs to be removed prior to polyurethane coating application in order to prevent future liner failure.The work associated with this change order item was negotiated with the Contractor in accordance Field Change Order 0007.1. ADDED COST THIS CHANGE ORDER ITEM: $21,703.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 15 Calendar Days FCO 0008- ADDITIONAL CONCRETE CLEAN-UP AND DISPOSAL This item is for labor,material,and equipment to remove and dispose of additional concrete debris that was generated per FCO's 2, 3,4,&5. The costs associated with removal of additional debris generated from the extra work associated with FCO's 2,3,4,&5 was not included in the final FCO's. The work associated with this change order item was negotiated with the Contractor in accordance Field Change Order 0008. ADDED COST THIS CHANGE ORDER ITEM: $22,144.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 30 Calendar Days Page 4 of 6 ORANGE COUNTY SANITATION DISTRICT 10844 ELLIS AVENUE, P.O. BOX 8127 FOUNTAIN VALLEY, CALIFORNIA 92728-8127 CHANGE ORDER Contractor: J.R.Filanc Construction Company, Inc. C.O. No.: Two 2 Date: June 27, 2012 Job: Plant 2 Digester O Liner Repair, Job No. FR-201 OBD FCO 0009 -ADDITIONAL BLASTING INTERIOR DOME This item is for labor,material,and equipment needed to abrasive blast additional concrete beyond the contract specified amount lie., I-inch).The Sanitation District's inspection of Digester"O"dome indicated the presence of unsound concrete after the minimum 1-inch of concrete was removed as part of the base bid by the Contractor. The Contractor was required to remove additional concrete from the interior dome surface prior to application of the polymethane coating system. OCSD agreed to issue Field Change Order#2 for additional abrasive blasting work required following removal of the Contract specified amount(up to 1-inch)as determined by OCSD. OCSD and the Contractor have not been able to reach agreement as to when the Contract specified amount(up to 1-inch) of concrete has been removed from the interior of the dome.The Contractor submitted Request for Changes (RFC's)for Abrasive Blasts 3 &4, and associated costs of$191,267 and$261,349,respectively. OCSD and the Contractor have agreed to resolve the matter and have agreed to a$60,000 change order amount for the disputed work.With the exception of FCO's 2&9,OCSD and the Contractor further agree that all work conducted and associated with abrasive blasting of the interior of the dome was conducted as part of the Contract specified work. The work associated with this change order item was negotiated with the Contractor in accordance Field Change Order 0009. ADDED COST THIS CHANGE ORDER ITEM: $60,000.00 TIME EXTENSION THIS CHANGE ORDER ITEM: 148 Calendar Days TOTAL ADDED COSTS THIS CHANGE ORDER: $572,656.00 TOTAL TIME EXTENSION THIS CHANGE ORDER: 513 Calendar Days Page 5 of 6 ORANGE COUNTY SANITATION DISTRICT 10844 ELLIS AVENUE, P.O. BOX 8127 FOUNTAIN VALLEY, CALIFORNIA 92728-8127 CHANGE ORDER Contractor: J.R.Filanc Construction Company, Inc. C.O. No.: Two 2 Date: June 27, 2012 Job: Plant 2 Digester O Liner Repair, Job No. FR-201 OBD The additional work contained within this change order was performed incidental to the prime work and within the time allotted for the original contract and any extensions to the contract time made by this and all previously issued change orders.The Sanitation District and Contractor agreed that the added costs described above constitutes full and equitable consideration for all the impacts occurred by the Contractor,and no other direct or indirect,incidental or consequential costs, expenses,losses,or damages have been or will be incurred by Contractor,except as expressly granted and approved by this change order. SUMMARY OF CONTRACT TIME Original Contract Date: September 8,20I0 Original Contract Time: 210 Calendar Days Original Completion Date: April 6,2011 Time Extension this C.O.: 513 Calendar Days Total Contract Time Extension: 513 Calendar Days Revised Contract Time: 723 Calendar Days Revised Final Completion Due Date: August 31,2012 Projected Completion Due Date: August 31,2012 Time Subject to Liquidated Damages: N/A Actual Final Completion Date: N/A Original Contract Price $ 518.000 Prev.Authorized Changes $ 12,457 This Change(Add)(Dedue $ 572,656 Amended Contract Price $ 1,103,113 Page 6 of 6 ORANGE COUNTY SANITATION DISTRICT 10844 ELLIS AVENUE, P.O. BOX 8127 FOUNTAIN VALLEY, CALIFORNIA 92728-8127 CHANGE ORDER Contractor: J.R.Filanc Construction Company, Inc. C.O. No.: Two 2 Date: June 27, 2012 Job: Plant 2 Digester O Liner Repair, Job No. FR-201 OBD Board Authorization Date: June 27,2012 ORANGE COUNTY SANITATION DISTRICT Recommended by: Mark Esquer,P.E. Date Engineering Manager Approved by: Nick Arhontes,P.E. Date Director of Facilities Support Services Accepted by: J.R.FILANC CONSTRUCTION COMPANY,INC. Contractor Date OPERATIONS COMMITTEE MeedngData TOBd. DI,. 06/06/12 O6/27/1Of2 AGENDA REPORT Item Number Item Number u Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Nick Arhontes, P.E., Director of Facilities Support Services Manager: Mark Esquer, P.E., Engineering Manager, Collection Facilities SUBJECT: REGIONAL ODOR AND CORROSION CONTROL SERVICES, SPECIFICATION NO. C-2012-524BD GENERAL MANAGER'S RECOMMENDATION A. Award a contract to Hill Brothers Chemical Company, for Regional Odor and Corrosion Control Services, Specification No. C-2012-52413D, for ferrous chloride and dosing services, at the unit price of $850/dry ton, $100 freight delivered plus tax; for magnesium hydroxide and dosing services, at a unit price of $385/dry ton, $385 freight delivered plus tax; for an estimated total annual amount of $4,757,619; and additional program services for dose site development mobilization and demobilization for an annual amount not to exceed $200,000; for the period July 1, 2012 through June 30, 2013, with four one-year renewal options; and, B. Award a contract to US Peroxide, LLC, for Regional Odor and Corrosion Control Services, Specification No. C-2012-524BD, for calcium nitrate and dosing services, at the unit price of$2.20/gallon, delivered plus tax; for hydrogen peroxide (27%) and dosing services at the unit price of $1.41/gallon, delivered plus tax; for an estimated annual amount of $716,132; and additional program services for dose site development mobilization and demobilization for an annual amount not to exceed $200,000; for the period July 1, 2012 through June 30, 2013, with four one-year renewal options; and, C. Award contracts to Hill Brothers Chemical Company for $200/day per ferrous chloride station and $250/day per magnesium hydroxide site; and US Peroxide, LLC, for $365/day per hydrogen peroxide site and $75/day per calcium nitrate station for Regional Odor and Corrosion Control Services, Specification No. C-2012-52413D, for field services for an approximate amount total of$577,500 per year; for the period July 1, 2012 through June 30, 2013, with four one-year renewal options; and, D. Award contract to Hill Brothers Chemical Company, for Regional Odor and Corrosion Control Services, Specification No. C-2012-52413D, for emergency and backup services, for calcium nitrate, unit price $3.35/ gallon delivered plus tax and service fee $1,500 per site; for magnesium hydroxide at a unit price of$580/dry ton delivered plus tax and service fee $1,500 per station, for the period of July 1, 2012 through June 30, 2013, with four one-year renewal options, and E. Approve an annual unit price and program price contingency of 15%, per contract. Page 1 of 4 SUMMARY The current contract expires on June 30, 2012, and OCSD has been using these types of services since 2003. These contracts provide continuous treatment for odor and corrosion control within the regional trunk system and major tributary sewers using a variety of staff-recommended chemical applications. This serves to reduce odors at both OCSD treatment plants, as well as member agencies. Staff maintains oversight and daily interaction with outsourced service providers. In addition to the chemicals, the Contractors will provide all necessary equipment including tanks, containment, pumps, piping, secure fencing, and equipment monitoring to determine tank levels, leaks, and pump rates. OCSD needs flexibility in these contracts as new odorous hot spots are identified. These contacts also allow for Flexibility to adjust to changing field conditions and chemical unit prices, and enables mobilization and demobilization of equipment for testing as new products become available. Staff continually evaluates the most cost effective site-specific treatment approach, and anticipates conducting future trials for odor control based on changing conditions such as more stringent environmental regulations, costs, and other factors. During FY 12/13, there will be two sites planned for calcium nitrate, two for magnesium hydroxide, and five for ferrous chloride. Staff anticipates possible site start-ups or trials at two locations in Newport Beach and in Westminster. In addition, data shows that along OCSD's Euclid trunk through Santa Ana and Garden Grove, there are high levels of hydrogen sulfide. If a site can be secured, dosing may begin in this trunk as well. The new contract provides equipment, chemical, services, and monitoring of the trunklines. This monitoring data provides information needed to adjust chemical dosing to meet levels of service for reducing odors and corrosion and prevent overdosing. The levels of service are: 1) Maintain an average of 25 parts per million (ppm) or less of hydrogen sulfide in the vapor headspace of the sewer trunks, and 2) Maintain 0.5 milligrams per liter (mg/L) of dissolved sulfides in the liquid phase of the wastewater. The emergency services will only be utilized with management approval in the event of a regional and national chemical supply shortage or delivery stoppage. In the past, this has been a rare occurrence (two times over a ten year period) caused by events such as hurricanes damaging production facilities or transit routes. PRIOR COMMITTEE/BOARD ACTIONS July 2010 — The Board approved change orders to contracts with U.S. Peroxide, LLC, and to Hill Brothers Chemical Company for Regional Odor and Corrosion Control Services, Specification No. C-20094056D, and approved a 15% annual unit price contingency. May 2009 — The Board approved contracts with US Peroxide, LLC, and to Hill Brothers Chemical Company for Regional Odor and Corrosion Control Services, Specification No. C-2009-40513D, and approved a 10% annual unit price contingency. Page 2 of 4 June 2008 —The Board approved a sole source contract with US Peroxide, LLC, for the application of a proprietary chemical process which uses hydrogen peroxide regenerated iron for odor and corrosion control, and approved a 10% unit cost escalation contingency. ADDITIONAL INFORMATION A Request for Proposal process was used for procurement. Proposals were received from only three (3) companies. The companies were Pencco Inc., Hill Brothers Chemical Company, and US Peroxide, LLC. Per Table 2, Pencco Inc. scored low and therefore, was not offered a contract. Providing treatment in the regional trunks offers OCSD a secondary benefit of reducing hydrogen sulfide and odors entering Reclamation Plant No. 1 and Wastewater Treatment Plant No. 2 and conditioning the wastewater by off-setting the amount of chemicals dosed at the treatment plants. Staff continually evaluates developing products and techniques to reduce costs. Through OCSD's research program, a specialized application of oxygen is being considered to off-set chemical dosing needs, and a new modeling system will be tested to identify ideal dosing locations through modeling of liquid flows, chemical and biological reactions. Staff Evaluation of Proposals Under the guidance of the Finance Department's Contracts, Purchasing, and Materials Management Division, the proposals were evaluated by a panel consisting of three staff members and selection of the companies was performed in accordance with OCSD policies and procedures. Per policy, an evaluation committee was established, the staff members evaluated each proposal and established their scores based upon predefined evaluation criteria and weighting as follows: ( Qualifications and experience of firm (5%) ( Proposed Staffing & Project Organization (5%) ( Work Plan (50%) ( Cost & Price (40%) Page 3 of 4 Table 1: Costs Hill Brothers US Peroxide, U.0 Pencco Company Chemical Company Ferrous Chloride Product Cost $ 2,453,100.00 $ 2,453,100.00 $ 3,590,959.00 Service Cost $ 350,000 $ 673,750.00 $ 130,600.00 Subtotal $ 2,803,100.00 $ 3,126,850.00 $ 3,701,559.00 Magnesium Hydroxide Product Cost $ 1,354,045.00 $ $ Service Cost $ 175,000.00 $ $ Subtotal $ 1,529,045.00 $ $ Calcium Nitrate Product Cost $ 426,517.00 $ 417,039.00 $ Service Cost $ 122,500.00 $ 52,500.00 $ Subtotal $ 549,017.00 $ 469,539.00 $ Peroxide Product Cost $ $ 80,300.00 $ Service Cast $ $ 127,750.00 $ Subtotal $ $ 208,050.00 $ Table 2: RFP Points Score from Staff Evaluation: Total Points Hill Brothers US Peroxide Pencco Proposal 375 342 117 Cost 400 340 0 Total 775 682 117 ' Cost Scale - highest price equal to zero (higher than previous year's costs), lowest price equal to total points possible (400). CEQA N/A BUDGET DELEGATION OF AUTHORITY This complies with authority levels of the Sanitation District's Delegation of Authority. This item has been budgeted in Division 340, line items 58, 60, 61. Funds will be transferred to line item, 55, if hydrogen peroxide is utilized during this contract period. Page 4 0(4 OPERATIONS COMMITTEE Meeting Date I To ad.of Di, 06,06,12 AGENDA REPORT Item Item Number 3 Orange County Sanitation District FROM: James D. Ruth, General Manager Originator: Jim Herberg, Assistant General Manager SUBJECT: PRE-DRAFT NPDES PERMIT UPDATE GENERAL MANAGER'S RECOMMENDATION Information Only Item. SUMMARY The Orange County Sanitation District submitted its National Pollutant Discharge Elimination System (NPDES) renewal application to Santa Ana Regional Board and EPA in April 2009. Since then, Sanitation District staff has been working closely with these regulatory agencies providing necessary information sufficient for them to issue a permit based on its technical merits. On May 8, 2012, the regulators released a public notice of Tentative Order No. R8-2012-0035 Waste Discharge Requirements and NPDES for the Sanitation District Reclamation Plant No.1 and Treatment Plant No. 2, which is scheduled to be brought before the Regional Board on June 15, 2012 for approval. Public comments on the Tentative Order will close on June 8, 2012. The tentative permit addresses two important issues for the Sanitation District: the use of the 78" outfall to support the 120" Ocean Outfall and Beach Box Rehabilitation Project(J-112b); and the transition to a standard secondary treatment permit ending 10 years after the decision by the Board of Directors to upgrade the level of service to meet the secondary treatment requirements of the Clean Water Act. PRIOR COMMITTEEIBOARD ACTIONS July 2002 — Decision to upgrade the level of treatment to meet the secondary treatment requirements of the Clean Water Act. ADDITIONAL INFORMATION None. CEQA N/A BUDGET/DELEGATION OF AUTHORITY COMPLIANCE N/A JDH:JC:gc Page 1 of 1