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HomeMy WebLinkAboutx11-28-2012 11.09-Appendix F - Indirect User Inspection form.pdf EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Section A — General Information Bolded sections are required to be completed 1. Date: Arrival Time: 2. Company Name: 3. Facility Address: 4a. SARI Indirect Discharge Permit# Issuing Agency: Effective Date: Expiration Date: 4b. Other Discharge Permit# Issuing Agencv: Effective Date: Expiration Date: 5.SARI Line Waste Haulers Waste Hauler Collection Location Disposal Location Manifests 6. Persons present during Current Ins ection: Name Title City/ Phone E-mail Company 7. SIC Permit Signatory: Present at Inspection: YES [ ] NO [ 8. Date Facility went into operation? Date of first discharge to POTW? 9. Date of last SARI Indirect Permit Application: Section B — Product or Service Information 1. Brief Description of manufacturing or service activity at this facility: indry a Use,Inspacion fmm 1 of 15 Re 08-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM SIC Codes: NAIC Codes: SIC Codes: NAIC Codes: SIC Codes: NAIC Codes: 2. Industrial Category: CH) SIU IU Applicable Standards 3. List products manufactured indicating the appropriate production units(N/A if not applicable): Products Approximate Production Volume(Products/month) Has production rate increased significantly(20%)since last year? Yes [ ] No [ ] Has production rate decreased significantly(20%)since last year? Yes [ ] No[ ] 4. List type and amount of raw materials utilized,indicating the appropriate units: Raw Materials Amounts used per month 5. List any by-products: 6. Inspection Notes: Section C — Production Information 1. Hours per day of operation: 8[ ] 101 ] 16[ ] 24[ ] Other-Specify 2. Days of operation 3. Is production seasonal? YES [ I NO [ ] If yes,indicate time period(e.g.Nov-March)of maximum production and minimum production: Indirect User Inspection farm 2 of 15 Rev08-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Maximum- Minimum- 4. Employees/Schedule Data: Shift 1 Shift 2 Shift 3 Shift 4 Shift 5 Time of Shift Work Days #of Full Time #of Part Time #of Seasonal 3. Do scheduled shutdowns occur? YES [ ] NO [ ] If yes,list time period(s): 5. Total days of production for the latest calendar year: 6. Are expansion plans scheduled within the next three(3)years? If yes,check the appropriate box(es): ] New Products [ ] Same products-additional capacity ] New Facility [ ] Expand current facility [ ] Relocate within or outside existing district. 7. Inspection Notes: Section D — Water Use Information 1. Water supply information: a)Public Source [ ] Account Number: b) Surface water(stream,creek,river,canal,pond): (GPD) c)Well water(usage): 1 (GPD) d) Other-specify: ) (GPD) 2. List average daily total plant water use(GPD): 3. Does usage vary widely during the production day:Yes [ ] No [ ] If yes,list maximum periods: 4. Are corrosion or biological inhibiting chemicals added to facility water systems? Yes [ ] No [ ] If yes,please attach MSDS sheets have not been previously submitted to the Agency. 5. a)Are raw water treatment processes employed? Yes [ ] No [ ] If yes,list process(es): Indirect User Inspection farm 3 of 15 IfsA8-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM b)Is any residue/regenerant disposed to sewer(e.g.,reverse osmosis reject)? Yes [ I No [ I If yes,list type(s) and amount(s): e)Is any residue/regenerant hauled to SARI (e.g.,reverse osmosis reject)? Yes [ I No [ I If yes,list type(s) and amount(s): 7. Inspection Notes: Section E — Wastewater Discharge Information 1. Is facility connected to the local sewer system? Yes [ I No [ I If no,what type of system: If yes,Account No: 2. a)Does the facility have more than one local sewer connection?Yes[ I No[ ] If yes,fist number of connections: b)Is sanitary waste discharged separately to the local sewer from process waste?Yes [ ] No [ ] Comments: 3. List sources of industrial wastewater discharged to the local sewer collection system: Source Batch/Continuous Volume Treated(Y/N) Categorical (Y/N) 4. List sources of industrial wastewater HAULED to the SARI collection system: Source Volume Treated(Y/N) Categorical (Y/N) mdi,e.t Use, fo. 4.f15 eews-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM 5. If any of the HAULED process discharge to the SARI tine is regulated by Federal Categorical Standards,list processes and standards: Process: Standard: Process: Standard: Process: Standard: If no categorical wastewater is hauled to the SARI line and Facility has categorical process waste, where is the categorical wastewater discharged? 6.Waste Streams: Are waste streams separated at the facility? Yes No NA Is piping diagram available on site? Yes No NA If visible,are pipes labeled or color coded? Yes No NA Are system alarms or shut off valves in place? Yes No NA 7. Pretreatment System-Indicate below which system(s)is used: [ [ Biological Treatment,type: [ [ Chemical Treatment,type: [ [ Physical Treatment,type: [ [ Rainwater Diversion or Storage: [ [ Other,type: Types of Biological Treatment include: Types of Chemical Treatment include: chemical precipitation,neutralization,ph Control, chlorination, ion exchange Types of Physical Treatment include: filtration(air or mechanical),flow equalization,screening, sedimentation,reverse osmosis, separation(e.g. interceptor or GOSI). 8. Does Agency have drawing of the system. Yes [ ] No [ ]Not Applicable [ ] 9. Pretreatment system provides continuous [ [ or batch [ ] treatment. 10. Is there a full-time wastewater treatment operator(s)? Yes [ ] No [ [ Operator Name Training Received 11. Are all wastewater treatment units in service? Yes [ [ No [ ] 12. Is there a wastewater treatment Operations and Maintenance Manual? Yes [ [ No [ [ Indirect User Inspection farm 5 of 15 Rev08-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM 13. Is there a spare parts inventory of critical parts? Yes [ ]No [ ] Not Applicable [ ] 14. Are there any bypasses? Yes [ ]No[ ] 15. Are air pollution control devices employed? Yes[ ]No [ ] If yes,where? 16. Check the space(s)for substances that could potentially be contained in the HAULED wastewater: [ [ Sanitary/Domestic waste only [ [ Acids and Acidic Waste [ ] Soaps,Surfactants,Detergents [ [ Alkali and Caustic Wastes [ ] Oils [ [ Pickling Wastes [ ] Fats and Grease [ [ Metal Cleaning and Preparation Wastes [ ] Aldehydes,Ketones [ [ Metal Finishing Wastes I ] Ethers [ [ Electroplating Wastes [ ] Organic Acids [ [ Photographic Wastes I I Pesticides,Herbicides,Rodenticide [ [ Latex Wastes [ ] Phenol Containing Wastes [ [ Paints and Pigments I I Benzene and Benzene Derivatives [ [ Glues [ ] Organic Solvents,Thinners [ [ Inks and Printing Wastes I I Halogenated Organic Compounds [ [ Dyes,Coloring Agents [ ] Hot Wastes [ [Waxes [ ] Radioactive Wastes [ [ Ion Exchange Reject [ ] R.O.Concentrate [ [ Other Wastes,describe: 17. Inspection Notes: Section F — Stored Chemicals & Waste Production 1. Slug Control Measures: Does facility have slug plan on file? Yes No NA Has facility reported any slug discharges? Yes No NA Evidence of unreported slug discharges? Yes No NA Does facility need slug control plan? Yes No NA 2. Are notification procedures posted in the plant? Yes [ ] No [ [ Needed [ ] 3. Are liquid chemicals used/stored in quantities of 55 gallons or more and/or dry chemicals in quantities of 500 pounds or more(fuels,oils,solvents,acids,caustics,etc.)? Yes [ ] No [ [ mdireot Use, roar 6 of is Re08-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM If yes,provide a list showing the chemical and amount storedlused: Chemical Name Amount Stored Amount Used Time Frame for Quantity Used See attached list: Yes [ ] No [ ] 5. Chemical Storage and Containment: Are MSDSs available for inspection? Yes No NA Are incompatible chemicals separated properly? Yes No NA Is chemical containment necessary at this facility? Yes No NA Chemical Containment Method: Inspection Notes: 6. Floor Drainage Do floor drains exist in process/storage areas? Yes No NA Are chemicals or hazardous waste located near any floor drains? Yes _ No— NA_ Are chemicals isolated from existing floor drains? Yes No NA Do floor drains lead to city collection system? yes No NA Are floors washed down Floor drains? yes No NA 7. Are chemicals stored outside the facility?Yes [ ] No [ ] If yes,are they covered?Yes [ ]No [ ] 8. Are any solid wastes,sludges or other residues generated which require off site disposal? Yes [ ] No [ ] If yes,provide the information for each waste type below: Waste Types I Hazardous Waste Amount Describe How and Where All Waste Is mdi.eot Use, to. 7 or 15 Rews-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Yes No Generated Per Generated. Month(GPM) HazWaste Haulers Waste Hauler Waste Handled Disposal Location Manifests Inspection Notes: Section G — Self-Monitoring Sampling & Testing Information 1. Self-monitoring information: a)Person responsible for sampling: (title) b)Date IU last sampled discharge: c)Type of sample: Grab [ ] Composite [ ] Both [ ] d)Sampling frequency: e)Reporting frequency: 2. Is sampling point identified in permit being used? Yes [ I No [ ] Description: Indirect User Inspection form 8 of 15 ReA8-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM 3. Does the I13 have sampling procedures? Yes [ ] No [ ] Does sampling procedure reference 40 CFR 136? Yes [ ] No [ ] Does procedure appear adequate? Yes [ ]No [ ] Comments: 4. Are samples properly preserved? Yes [ ] No [ ] Comments: 5. Are samples iced or refrigerated? Yes [ ] No [ [ Comments: 6. Are grab samples being collected for: pH Yes [ ] No [ J Oil& Grease Yes [ ] No [ ] Cyanide Yes [ ] No [ ] TTO (Volatiles) Yes [ ] No [ ] Phenols Yes [ ] No [ ] Other: 7. a)Is pH measured immediately after collection? Yes [ ] No [ ] b)Is pH measured with a pH meter? Yes [ ] No [ ] e)Is a continuous recording pH meter used? Yes [ ] No [ ] d)Are recording charts [ ] or summary reports [ ] being submitted? Yes [ ] No [ ] e)How often is pH meter calibrated? D What buffers are used? 4 1 1 7 1 1 10 1 1 other l I specify g)Are logs being kept for the calibration?Yes [ ] No [ ] 8. a)Are samples being tested by a certified lab? Yes [ [ No [ ] b) Name of Lab: Contact person: Phone Number: c)Are samples delivered to the lab within holding times? Yes [ ] No [ ] d)Are 40 CFR Part 136 procedures followed? Yes [ ] No [ ] 9. Inspection Notes: Section H — Record Keeping Indirect User Inspection fo. 9 of 15 R A8-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Does the industry routinely perform self-monitoring? Yes [ ] No [ I Items 1-8 are auulicable only if the industry routinely performs self monitoring. 1. Are self-monitoring reports being submitted according to permit requirements? Yes [ ] No [ ] Comments: 2. Did IU monitor for all permit parameters since the last inspection? Yes [ ] No [ ] If no, which parameters were not monitored? 3. Has the IU violated any pollutant limits or reporting requirements since the last inspection? Yes [ I No [ I If yes,explain: 4. Was the POTW noted of violation within 24 hours? Yes [ ] No [ I N/A [ ] 5. Was corrective action of violations documented? Yes I I No I I N/A [ ] 6. Was sampling increased in last reporting period? Yes [ ] No [ I N/A [ ] 7. Was POTW notified of ALL sample results taken at permitted monitoring point? Yes [ ] No [ I N/A [ ] 8. Self monitoring reports consistent with results? Yes I ] No I I N/A [ I The following items are applicable independent of who performs the routine sampling 9. Has the IU notified the Agency of any non-routine sampling conducted at the permitted monitoring point? Yes [ I No I I No additional Sampling Performed I I 10. Is the current wastewater discharge control permit on file? Yes [ I No [ I Comments: 11. Are on-site records maintained and available for review for at least a minimum of three(3)years? Yes [ ] No [ ] Comments: 12. Are all reports signed by an authorized representative? Yes [ ] No [ ] N/A [ ] Comments: 13. Are spill and/or upset/bypass reports being submitted? Yes I I No [ ] No evidence of spill,upset or bypass I } Comments: 14. a)Is the facility subject to 40 CFR 413 or 433. Yes [ ] No [ ] If yes answer questions h—d. b) Has a Toxic Organic Management Plan(TOMP)been submitted and reviewed by the POTW? Indirect User Inspection farm 10 of 15 Rev08-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Yes [ ] No [ I If yes,is the TOMP being implemented and followed? Yes [ ] No [ I N/A [ I If yes,is the periodic certification being submitted as required? Yes [ ] No [ I Comments: e)Has a request to utilize TTO certification been submitted and reviewed by the POTW? Yes [ ] No [ I If yes, are periodic certifications being submitted?Yes I I Frequency_No [ I N/A [ I If yes are the parameters specified by the POTW being monitored? Yes [ ] No [ I d)Are TTO's being monitored? Yes [ I No [ I N/A [ ] If yes,by whom and how often? If yes,are all the required TTO's being monitored(624,6259 608,1613B) Comments: 15. Any evidence of UNREPORTED violations?Yes [ I No [ I Comments: 16. Inspection Notes: Section I — Enforcement 1. Is the IU presently under an informal/formal enforcement action by the Agency?Yes[ ] No[ ] If yes,describe status: 2. a)Is the IU under a compliance schedule? Yes [ I No [ ] b)Is the compliance schedule contained in the permit? Yes [ ] No [ ] Comments: c)Are compliance schedule progress reports being submitted? Yes I I No I I Comments: Section J — Drawinff mdi,e.t use, ro. n or 15 eews-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Plant LayouVSchematic on file at POTW?Yes [ ] No [ ] Section K — Walk Throu¢h Note any deviations or inconsistencies with the information in sections A through J. Make note of the material condition of the specified items(e.g., clean, cluttered,rusted, good operating condition, etc. ) Exterior Inspection 1. [ ] Walk perimeter of building "Note all sewer manholes Comments: 2. [ ] Locate all storm drains Comments: 3. [ ] Locate any outside chemical storage areas Comments: 4. [ ] Examine current condition of sampling point(s) Comments: Interior Inspection For each inspection area: 1. [ ] Chemical/raw material storage and use Comments: 2. [ ]Waste production, storage (containment), and disposal(manifests) Comments: 3. [ ] Location of floor drains and what pollutants can reach them? Comments: 4. [ ] What pollutants are/could be in any hauled wastewater? Comments: Indirect User Inspection farm 12 of 15 ReA8-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM 5. [ ] What emergency spill equipment (e.g., absorbent,berms, etc.) is available? Comments: 6. [ ] What manufacturing processes were identified? Comments: 7. [ ] What is the process flow? Comments: 8. [ ] Inspect maintenance area Comments: 9. [ ] Inspect the interior of all buildings, storage areas, garages,etc. (including inspecting behind all doors) Comments: md„eot use,ln,e.t oo fo. 13 of 15 sew8-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Pretreatment Equipment 1. [ ] Describe any pretreatment equipment not listed in Section XXX and describe condition of all the equipment? 2. [ ] If there are, list any grease removal devices. a)Type of device: Size(gallons): Number of chambers: Location: When was it last cleaned? Cleaning frequency? Device cleaned by(Person or Company: b) Type of device: Size(gallons): Number of chambers: Location: When was it last cleaned? Cleaning frequency? Device cleaned by(Person or Company: Section L — Visit Summary Note any action items(facility or POTW) and summarize overall observations of the facility. Comments: mdi.eet Use,M,eeae.fen„ 14 of 15 eews-20-12 EEC/PCI PRETREATMENT AUDIT INDIRECT INDUSTRIAL USER INSPECTION FORM Information/handouts given to industry(titles:RCRA,Local Limits,etc): Deficiencies: Corrective action due date: Follow-up: Departure Time: Section M — Signature 1. Date report completed: 2. Inspector: inspector: Inspector: Inspector: 3. Copy of inspection report sent to IU? Yes [ ]No[ ] Date sent: 4. Reclassification? Yes [ ] No [ ] If yes,Old Class: Potential New Class: mdioe.t Use, ro. 15 of 15 eews-20-12